How come LED Light Bulbs only last for about 2-3 Years?
How come LED Light Bulbs only last for about 2-3 Years?
I've bought and replaced a lot of light bulbs, and I noticed that all of them said "up to 20,000 hours" which would be about 5 years given 12 hours of daily use (which we definitely don't).
As an EE graduate I want to hear more about what dirt means and what driver can be affected by it. I'd expect power electronics to stand 100% over voltage over short periods and easy 20% long term, which would blow up lots of other things on the house before the driver or the LED starts performing worse.
Yep. When I moved into my house the previous owner had used all garbage Walmart LED’s. I think I had one fail each month and just bought a bunch on sale from Phillips eventually.
Most common failure was the driver. So they turned into strobe lights lol. Most annoying failure ever.
And more importantly, not every LED is dimmer compatible. Sometimes they’re super picky or just plain don’t work.
Generally because you're buying cheaper ones that aren't built as well. Heat destroys LEDs and the cheap bulbs generally use fewer individual LEDs running at higher power to produce a given output in lumens. More expensive bulbs use more LEDs at lower power to achieve the same light output so that they're not constantly being overdriven and last much longer.
I have dozens of Philips Hue bulbs 6-10 years old and I honestly don't think one of them has died. I'm sure they have lost some luminance over time, but they still get the job done no problem. I rarely run them at 100% anyway.
But yeah I have also had some cheaper LED bulbs die within a few years.
While the actual LEDs (*) may be rated up to 20,000 hours+ in optimum circumstances, but the actual 3rd party bulb manufacturers, especially the cheapo brands, are building bulbs with poor heat dissipation designs and cheap and/or poorly designed circuits. Same goes for other parts they may use, such as the power supply. To reach 20,000+ hours, you need everything - not just the LED - to be working optimally together.
(*) the best LED makers out there right now, e.g. Nichia, Cree, Phillips - really do some amazing engineering.
I was going to being up Nichia and Cree! (I'm a flashlight junkie, can't help it.) There's a world of difference in quality LEDs vs. cheap units.
I have 3x CREE floodlight-style bulbs on my terrarium, never lost one. The CRI (color rendering index) is 90+ (94?) and the colors are natural. If you contrast those with a regular LED, the results are gross.
The same reason that western countries refused to buy the extremely hard to break Superfest glasses manufactured in the GDR (East Germany) during the Cold War: planned obsolescence and consumable goods mentality in the interest of profit (they got a west German salesman to take the glasses to a trade show, and nobody gave a shit, because part of the industry’s profit model at the time was the sale of new glass due to breakage.
In point of fact: better, longer lasting LED bulbs DO exist, but they’re only sold in Dubai (due to the monarchy there basically decreeing that they wanted that to happen, so Phillips made them for them, but will NOT sell them outside of the country, because it would kill their sales elsewhere).
They've been sabotaged by design. LEDs should last 10+ years if built even half away reasonably, but unfortunately the manufacturers basically got together and agreed to build them in such a way they would fail. Same as regular light bulbs, they just have to work harder.
I still have some of the earliest modern LED bulbs on the market--old Philips ones, the AmbientLED (i think) with the yellow casing and large heat sinks. They've been running for like 15 years now and not a one of them has failed. I spent several hundred USD replacing all my bulbs with those back in the day and they've done me well.
Modern bulbs are trash by comparison. Not because the technology is limited in some way but because they refuse to make anything to that quality anymore.
We need an alternate solution to this planned obsolescence bullshit. Light bulbs hit 50k rated hours long ago and they were talking about making ones that went 100k+ but these days you can't find anything above 25k. And that's setting aside the fact that a lot of these rely on apps that could be dropped at a moment's notice.
I still have some of the earliest modern LED bulbs on the market–old Philips ones, the AmbientLED (i think) with the yellow casing and large heat sinks.
I bought a couple of those for an enclosed fixture inside a skylight. The ceiling height there is 20 feet, plus another 2ft into the skylight tunnel. I bought those LED bulbs (at $40/each) because I never wanted to change them. Both bulbs were still fully functional 15 years later. I have since sold that house, but I bet they're still functioning.
Have PCBs with small LEDs surface mounted to them. This means that the on-off cycle of the bulb causes heat deformation cycles of the PCB. This stresses the foils in the PCB and can eventually cause them to lose connection. That’s one of the reasons why they’ll often start flickering or lose the ability to be cool white, warm white, or specific colors (the different kinds of LEDs in them).
But bulbs like this (often called smart edison bulbs):
Use longer/larger LEDs that aren’t mounted to the PCBs, and will probably last much longer. They are better at not overheating their own electronics.
If you want the first kind to last longer, don’t run them above ~60% brightness.
Are you sure? Doesn't the "smart edison bulb" design make it harder to dissipate heat to the casing, therefore making the LEDs get hotter compared to PCBs with LEDs surface mounted on them?
Anyway, if you want your light bulbsany technology to last long, don't buy the "smart" variant. "Smart" usually means more components and/or more dependencies on interfaces, and more complexity, so a higher chance to fail.
Typically it's not the emitters -- the LED's themselves -- that fail. If driven correctly, those have lifetimes of tens of thousands of hours. That's what the manufacturer is advertising on the box. Yes, an individual LED when driven correctly will probably last 20,000 hours. (Usually more, depending on how pedantic you want to get. The 20,000 hour figure often quoted is the point where the emitter drops to 80% of its original light output.)
LED "bulbs," the type that replace filament bulbs in consumer fixtures, typically fail in their driver hardware. LED's run off of low voltage DC and in the base of all of those LED conversion bulbs is a power conversion assembly that steps down and rectifies 120v/240c AC to whatever DC voltage the LED array in there expects. These are inevitably made out of whatever the cheapest passives and semiconductor components the manufacturer thinks they can get away with. These don't last 20,000 hours, especially not in where they're usually installed.
The main killer for all semiconductor electronics, which includes both LED's themselves and their driver circuitry, is heat. This is often exacerbated by the fact that LED replacement modules are usually stuck in enclosed light fixtures designed for filament bulbs that have insufficient ventilation to get rid of the waste heat from the components in an LED module. The insides of those enclosed ceiling light fixtures, the ubiquitous "boob light," gets hot, even with only LED modules installed. Filament bulbs don't care because they don't have any electronics in them and how they work is literally by getting so hot the glow. But LED modules in that kind of environment will invariably suffer an early failure.
The best way you can get your LED modules to last longer is to install them in a fixture where they'll have a lot of air circulation available or at the very least which is not fully enclosed.
Also, the D stands for diode, which is a one-way passage for electricity, some rectifiers may use diodes in their circuitry. So another way to cut costs is to not rectify completely or well.
Hah, I have one three bulb boob light that’s my “trash” fixture because it gets whatever mismatched leftover I can find. At one point I had an LED, and incandescent and a CFL in it. It doesn’t have the extra ventilation that modern ones do so I’m sure it gets hot, but even that doesn’t seem to shorten the lives much
I have been dumpster-diving for LED bulbs for 5 years. None of them had 200 chips, they usually have about 5-30 packages with 1-6 diodes each for a total of around 30-60 so that they total some 90-180 V in series (I live in a 230V mains region, and the 330V rectified mains can be efficiently transformed to that voltage by an SMPS). Because they are in series, if one in the series chain fails open circuit (the most common way), the entire chain goes out. Yes, fixtures (not bulbs) with 100+ LED chips exist and if they are designed to operate at a low voltage with all chips in parallel, the failure of one will not affect the others.
The problem is most of what the big box hardware stores in the US are selling are junk brands. And they won't even offer basics like a philips 75-watt-equivalent soft-white led in their stores.
The junk brand bulbs will fail in my kitchen light fixture after a year (they start flickering). The philips bulbs have never failed for me.
A properly designed and produced led bulb should last like 20 years.
I have had the same light bulbs since 2012. One of them broke when I dropped it while moving. Otherwise, no issues at all. Philips brand that I bought a box of 12 of when I moved into an apartment that year. Maybe I'm just lucky, but still no issues.
The bulbs themselves are amazing. There are good ones in cars and computers, the flash of phones etc.
The failure point is typically the electronic components that run or regulate it. And of course most companies want to sell more bulbs so they conveniently skimp on that stuff. So maybe the answer is a more expensive bulb that hopefully will last long enough to justify the extra cost?
If you're technically inclined, Big Clive has a tutorial for 'fixing' most bulbs not to overdrive the LEDs by removing or changing a single resistor. https://www.youtube.com/watch?v=5HTa2jVi_rc
They never last that long, as they easily get away with it.
In one of the gulf states, though (Dubai?), they actually have only longer lasting LED lights for sale, as the minister responsible for regulation is something like an EE and forced the LED bulb providers to make a special version of those bulbs that basically last for ever. Those are only sold in that country, and hard to come by elsewhere.
My smart LED bulbs don't even say how long they last, but my experience with LEDs in general tells me they will last practically forever. Out of all the LED things I have, the only ones with any burnt out lights are a couple of cheap LED strips I have and I can't even be sure the ones that are dead weren't because of where I cut the strip. I've had those things for over 12 years now and they're in my PC which is always on.
Afaik, the biggest threat to killing the LED is heat, and some cheaper LED bulbs have really poor heat dissipation. Technology Connections has a video about them, which may be more informative.
My experience has been that they last for more years than I tend to notice which ones are which. I'm not mad at all about their longevity.
I had 2 LED bulbs that I know for sure that I bought prior to 2015 that only recently failed. Those bulbs lasted at least 9-10 years. The rest of my bulbs I haven't kept up with but those 2 older ones looked very distinctive with aluminum heatsink material for their bottom halves.
I'm no scientist, but I think it has something to do with actually turning the light off and on that's actually stressful to most light bulbs. I mean check out the Centennial Light (wiki link). I know it's an entirely different type of lightbulb, but they have run that light almost continuously since 1901, and it's largely believed that continuous operation has kept it going for so long (though it has dimmed quite significantly).
I suspect that 20,000 hours operation is likely expected under continuous illumination, not ever turning the light off.
LEDs literally work by flickering constantly, they are always turning off/on. The answer is planned obsolescence. Technology connections video on the topic. There is also veritasium one.
I think he thinks about heat generation. A PWM signal (the 'flicker') won't do anything bad, but it will still generate heat, or not when it's turned off.
Not everything is planned obsolescence, some is just badly engineered cheap stuff.
Are you sure you have the same set up for voltage and resistance? If you don't you'll pass more current and burn out faster. Similar to a laptop marketing saying 14hrs, but that's only if you leave it on low power, airplane mode, and don't do anything useful. I'm curious to see if someone comments the real answer.
What lasted forever for me...CFLs. downside is they just don't seem to put out as much light. But I had some in my house 10+ years old. They lasted so long that when one finally burned out and I didn't have a replacement of the intensity...I was pissed to learn they don't even make them anymore. I'm not a fan of LEDs because some of the cheaper ones are like mini strobe lights and really big my eyes. I had to go through like $60 work of LEDs to find a set I actually liked
I've had the best experience with the Philips LED lights, and secondly, the GE lights. I've seen some here say IKEA as well are good. Others just are too cheaply made and fail quickly.
The same reason that filament based incandescent bulbs burned out. Planned obsolescence.
There's a very real conspiracy (not just a theory) about the "arms race" in light bulbs for long lasting bulbs. Eventually, they made bulbs that lasted so long that they stopped making money.
Lighting manufacturers intentionally made worse bulbs to simply improve profits. They realized that they were driving themselves out of business. Everyone in the light bulb industry agreed to stop development of even longer lasting bulbs, just so they could continue to move units and make money.
Also, with LEDs, the thing that burns out fastest isn't the LEDs (there's usually a dozen... ish, in an LED bulb)... It's the electronics. The power needs to be converted from line power to something the LEDs can handle, which is usually DC. So there's a full power supply in the bulb to convert AC to DC, with a certain voltage to power the LEDs.
Sometimes this conversation is simple, a full bridge rectifier with little more than a filtering capacitor, other times it's very complex.
The power supply in the bulb is usually what fails first.
Yeah the drivers are shit on cheap products and heat can wear them out easily. I find that LED bulbs "burn out" by just being super dim rather than physically snapping like incandescent filaments. I have these 96 cent cheapass LED bulbs that I have no expectation of lasting long, and I have other 6 dollar dimmable bulbs that I hope I will last longer.
I still buy more halogen bulbs than LEDs - 4 fixtures in one room that I haven’t been able to convert go through more bulbs than the rest of the house of LED fixtures combined.
So far I haven’t bought any bulbs this year and have used only halogens, but I used up my stock of both.
My only real complaint about replacing LED bulbs is they change design more frequently than they need to be replaced - If I need to replace one bulb in a fixture, I can never find an exact match